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High-voltage batteries &
thermal management for
electric construction machinery

Batteries and thermal solutions from Webasto for the construction sites of the future

E-mobility plays a key role in reducing greenhouse gas emissions locally, not only in private transportation but also on construction sites. The advantages are manifold: electric construction machines work extremely efficiently, reliably and quietly. With its robust and scalable standard battery systems, Webasto is already powering a range of special and construction vehicles from well-known manufacturers.

 

At the same time, Webasto's electric thermal management solutions ensure optimum performance of the traction batteries and comfortable temperatures in the driver's cab - a "winning team" for your electrification projects.

Powerful performance for power-hungry electric vehicles

The Standard Battery Pro 40 is the first choice for electric construction machinery and special vehicles. Up to 18 standard batteries, each with an energy content of 40 kilowatt hours, can be combined to supply even the most power-hungry construction machines with enough energy for an entire working day. A robust aluminum housing protects the high-voltage battery and meets the highest requirements for safety, availability and stability, even in demanding working environments. With dimensions of 960 x 687 x 302 millimeters and a weight of 297 kilograms, it can be installed both vertically and horizontally, giving system integrators and vehicle manufacturers maximum freedom during installation.

Wheel loader with Webasto Standard Battery Pro 40

The Standard Battery Pro 40 meets all the necessary standards for construction and special vehicles, including the ECE R100 and R10 approvals as well as the CE specifications for mobile machinery. It also covers a range of safety standards, including ISO 6469, ISO 19014 and ISO 26262 (ASIL level C). The high-voltage battery is protected against the ingress of dust and water on the construction site in accordance with IP67.

 

Our quality promise: Webasto develops and produces both the control electronics and the battery at its German sites in Schaidt, Schierling and Stockdorf. 

Key facts

  • Voltage range 400 to 800 volts
  • 40 kilowatt hours of energy content per battery
  • Up to 18 standard batteries can be combined
  • Up to 720 kilowatt hours total system capacity
  • Meets ECE R100, R10 and CE requirements for selected mobile machines
  • Safety in accordance with ISO 6469, ISO 19014 and ISO 26262 (ASIL level C)
  • Protection against water and dust in accordance with IP67
  • 297 kilograms in weight with a size of 960 x 687 x 302 millimeters
Man gets into his wheel loader Wheel loader with Webasto Standard Battery Pro 40

Product overview standardized batteries for construction machinery and vehicles

  • CV Standard Battery System

    The Webasto CV Standard Battery System guarantees top-notch quality and safety. Its modular, scalable design caters to diverse vehicle types, offering robust housing, unwavering quality, and efficient thermal management.
  • Standard Battery Pro 40

    The Webasto Standard Battery Pro 40 prioritizes safety and quality, featuring a modular and scalable design suitable for diverse vehicle types, from light commercial vehicles to mobile machines.

Electrical thermal management for man and machine

The heart of electric vehicles is the traction battery. It stores the energy that powers your construction machine throughout the working day. With the electrical Battery Thermal Management (eBTM), Webasto offers a compact and scalable plug-and-play thermal management solution that ensures the optimum performance of traction batteries in electric construction vehicles and machines.

 

In combination with the eBTM, the batteries deliver their maximum performance during operation regardless of the outside temperature and load, achieve the longest possible life cycle and can be charged more quickly. Webasto's electrical Cabin Thermal Management (eCTM) goes one step further.

Rear view of a wheel loader with Webasto electrical thermal management

The eCTM combines electrical thermal management for the traction batteries with electrical air conditioning solutions for the driver's cab in a modular system. The eBTM allows continuous monitoring of the operating temperature of the traction batteries in your construction vehicle and ensures a balance between the heating and cooling circuits. In this way, the eBTM keeps the temperature of the installed 400 or 800 volt traction batteries within the ideal range of around 22 degrees Celsius at all times. Depending on the vehicle type, application and number of batteries installed, several units can be combined. The plug-and-play thermal management solution dynamically adjusts the temperatures during different load phases. It can also condition the batteries during the charging process, thus reducing the charging time.

Key facts

  • Thermal management for traction batteries
  • Scalable plug-and-play solution
  • Maximum performance of traction batteries regardless of the outside temperature
  • 8 kilowatts of cooling or 10 kilowatts of heating power
  • For battery systems with a total capacity of up to 210 kilowatt hours
  • Suitable for standard Webasto batteries and third-party battery solutions
HVH Wheel loader with Webasto eBTM

Product overview thermo management & interfaces for construction machinery and vehicles

  • Battery Management System

    The Webasto Battery Management System is a versatile, all-in-one solution for single- and multipack battery systems. Designed for various vehicle types, it ensures top performance, reliability, and flexibility. Developed in Germany, it meets the highest quality standards for seamless integration.
    Battery Management System Header Battery Management System Header
  • electrical Vehicle Thermal Management (eVTM)

    Combination of innovative heating and cooling technologies into a customizable coolant-based solution that provides optimal conditions for interior, batteries, drivetrain, and electronics.
  • electrical Cabin Thermal Management (eCTM)

    Combination of innovative heating and cooling technologies for cabines into a single, individually coordinated solution.
    eCTM on blue background eCTM header
  • electrical Battery Thermal Management (eBTM)

    Universal plug & play device for the thermal management of water-cooled traction batteries in electric commercial vehicles and machines.
  • Interfaces for standardized battery systems

    Unlock the future of energy with the Standard Battery System of Webasto. Choose between the VIB and VIG interfaces for seamless scalability. Power your journey!
  • Field Data Monitoring (FDM) Connect

    The compact device collects diagnostic data from the Webasto CV Standard Battery System for fast software updates, remote maintenance and extended warranty services.

Optimum climate for driver and battery - at any time of year

The Webasto eCTM is an electric heating and air conditioning solution for construction machinery and vehicles that ensures the right climate for the driver's cab and the traction batteries. The modular system consisting of an electric roof-mounted air conditioning system and the eBTM ensures pleasant temperatures in the driver's cab all year round and can be flexibly adapted to the individual heating and cooling requirements of different vehicle types. Thanks to its standardized design, the eCTM can be quickly and easily integrated into new or existing vehicles - ideal for manufacturers both in series production and for retrofitting. 

Key facts

  • Ideal driver climate for electric construction vehicles all year round
  • Efficient thermal management for traction batteries
  • Modular system for easy integration into a wide range of vehicle types
  • Fast implementation for series vehicles and conversion projects
  • Plug-and-play and scalable
Side view of a wheel loader with Webasto electrical thermal management Wheel loader with Webasto eCTM

Product overview battery & thermo management for construction machinery and vehicles

  • electrical Cabin Thermal Management (eCTM)

    Combination of innovative heating and cooling technologies for cabines into a single, individually coordinated solution.
    eCTM on blue background eCTM header
  • electrical Battery Thermal Management (eBTM)

    Universal plug & play device for the thermal management of water-cooled traction batteries in electric commercial vehicles and machines.

Car makers

Innovate mobility

Webasto supplies automotive manufacturers globally with roof, battery & thermo systems. Explore our solutions.

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End customers

Find your dealer

With the Webasto Dealer Locator you can find the closest Webasto contact and you can request an offer for your favoured product.

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